Waste En Recovery System
Electroless nickel plating is an auto-catalytic reaction used to deposit a coating of nickel on a substrate to prevent corrosion, wear with good uniformity of thickness. However, the disadvantages are limited lifespan and High Waste treatment cost. As such, nickel waste in toxic sludge are generated from current treatment system which are hazardous and harmful to both the environment and human health.
Epson has established A Unique Nickel recovery system for recycling of a spent electroless nickel (EN) plating resulting in reduction on waste treatment and disposal cost, thus it is both economic and environmental friendly. The Recovered Ni Hydroxide can be used to replenish these nickel plating solution.
Specifications (Can be Customised to Customer Requirements)
Size
2700 (L) x 1500 (W) x 2000 (H)
Capacity
100 tons / Month
Waste inlet flow
250 L / hr
Sodium hydroxide flow
20 L / hr
Water flow
240 L / hr
Maximum processing speed
330 L / hr
Sodium hydroxide consumption
10 tons / Month
Water consumption
96 tons / Month
| Advantages | ||||
|---|---|---|---|---|
 Low Pollution and Space Saving |
 Reduced Waste Handling |
 Cost Saving |
 Reduced Time for Recovery |
 Manpower Saving |
Ink Waste Recycling System
Traditional manufacturing waste ink will be given to third-party processing and is no longer used for production. Epson has researched and developed a waste ink recycling system, where the manufacture of ink can be discharged to waste ink recycling, which greatly reduces the cost of manufacturing companies.
On the operability, it features advanced touch screen, easy control system, and in energy conservation, the system can help companies save up to 70% of electricity consumption.
Specifications (Can be Customised to Customer Requirements)
Main Part Size
2950 (L) × 1300 (W) × 2200 (H)
Weight of Main Part
10 tons
Filtration System Size
2200 (L) × 1000 (W) × 1950 (H)
Filtration System Weight
1.2 tons
Capacity
2 tons / Day
| Advantages | |||||
|---|---|---|---|---|---|
|
Manpower Saving |
 Savings of Electricity up to 70% Difference with Traditional System |
 Reduced Environmental Harmful Components of COD and TOC |
 Treated Water for Industrial Usage |
 Automated Control Easy to Use |
Cost Saving |
KMnO₄ Recycling Technology
In the electroplating process, the oxidation of the substrate material is not conducive to the plating, before we deal with the substrate material to the substrate material pre-processing. This process is called bright dipping for steel materials, will immerse the metal in a solution of KMnO4. However, the chemical reaction of the removing of the surface oxide consume a lot of KMnO4. Epson has developed a KMnO4 regeneration system, through recycling, reprocessing, so that companies can greatly reduce the cost of processing.
On the operability, it features advanced touch screen, easy control system, and in energy conservation, the system can help companies save up to 70% of electricity consumption.
Specifications (Can be Customised to Customer Requirements)
Main Part Size
500 (L) × 300 (W) × 500 (H)
Treatment Volume
800L and more
Concentration Range before treated
KMnO4: 15g/l, K2MnO4: 50g/l and more
Concentration Range after treated
KMnO4: 45g/l, K2MnO4: 20g/l and more (300% Regeneration)
Treatment Time
6 hours or more, depending on treatment volume
Capacity
KMnO4: 24kg per treatment or more (Subjected to treatment volume)
| Advantages |
Per hour Processing of 3g / l |
 Epson Plating Division - Environmental Solutions Reduced 50% of Industrial Water |
 Epson Plating Division - Environmental Solutions Very Small Covering Rate |
Epson Plating Division - Environmental Solutions Easy Installation Operates Safely |
Epson Plating Division - Environmental Solutions Reduces Cost |
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Waste Water Recycling System
In order to reduce the severe impact of industrial waste water to people's daily lives and the surrounding environment, Epson has successfully developed a set of advanced wastewater recycling system.
The system can handle 100% AA level industrial waste, greatly reducing discharges.
Specifications (Can be Customised to Customer Requirements)
Main Part Size
2400 (L) x 1700 (W) x 2.1 (H)
1500 (L) x
1400 (W) x 1.7 (H)
Water Tank Volume
8m3 / 3m3
Wastewater
Concentration Range
Metal Impurity Concentration Lower Than 100ppm
Wastewater Recovery
99%
Capacity
Able to Recycle Up to 200m3 Waste Water Daily
| Advantages |
 100% Separation of Metal Ions |
Small Surface Area |
Daily Processing Capacity Up to 250 tons |
Cost Reduction |
 24hr Operation |
|---|
Solar Energy Regeneration System
In the conservation of the industrial cost, Epson has committed to developing the use of solar power generation system to collect and store solar energy. Need to meet our daily production, greatest degree of help enterprises to reduce production costs. This is an innovation and progress of Singapore Epson plating plant.
Specifications (Can be Customised to Customer Requirements)
Energy Regeneration
Air compressor: 30240kw/Month
Solar
Panel: 6480kw/Month
Heat Pump:
282240kw/Month
Vacuum Tubed Solar Panel Heating Efficiency
700w/Sq
Water Temperature for Production Line
60℃-68℃
74℃-80℃
The Cooled Air Generated From Heat Pump
20℃-25℃ (Can be Used for Air Conditioning)
| Advantages |
 Precise Temperature Control |
Monthly 20% Reduction in Energy Consumption |
 Easy Maintenance |
 Stored Energy Recycling |
 Reduce Pollution |
|---|
HCl Recycling Technology
Hydrochloric Acid Pickling Solutions Has Been Used to clean and remove Rust for Steel Manufactures and Surface Treatment Companies. Transport and dispose of these spent waste has made manufacturers struggling to find ways and alternatives to reduce the process and disposal cost.
Epson has developed An Economical and Environmental friendly ON LINE HCl Acid Recycling Technology to increase its lifespan with no waste disposal needed.
Specifications (Can be Customised to Customer Requirements)
Energy Regeneration
Air compressor: 30240kw/Month
Solar
Panel: 6480kw/Month
Heat Pump:
282240kw/Month
Size
650 (L) x 750 (W) x 1800 (H)
Operation Flowrate
60L/hr
Solution Volume
440L
Backwash Frequency
Once per 21 hrs
Backwash Flowrate
60L/hr
Backwash Time
1 hr
HCl Concentration that can be treated
>12% v/v
| Advantages |
Reduced Pollution and Space Saving |
 Reduced Handling |
 Reduce Waste Acid Treatment |
Reduced Cost |
Reduce Wastewater Discharge |
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